Successful Story

IDAH Pellet mill is known for its ability to handle high moisture feed mash up to 17% (%db), while maintaining a good post-conditioning process, to ensure pellets come out with high Pellet Durability Index (PDI) and water stability.

This customer incorporate ZP-125B & ZP-150 ultra-fine grinder in their post-grinding system. This ultra-fine powder will increase feed cooking, thus improving feed digestibility. They also used our twin paddle mixer for better homogeneity when mixing micro-nutrients. Moreover, in 2017, they started using the IDAH Vertical Cross Counterflow Rotary (VCCR) dryer designed for uniform drying purposes. The tilting trays and the airflow design, enable each pellet to be mixed well and achieve the suitable temperature treatment throughout the dryer.

With a series of research and development, IDAH has perfected the carousel drying technology in shrimp feed drying. We have delivered more than 40 carousel dryers which are used in aqua feed production. The limitation of the shrimp feed pelleting is the mash moisture during pelleting. Lower pre-conditioned mash moisture (12-13%) will lower cooking in the mash compared to mash with higher moisture (15-16%). Higher cooking in the mash will result in better pellet integrity, pellet density, and water stability in water.

An actual result that we obtain from the premier producer of commercial pet foods in Germany. IDAH carousel dryer has a round shape for uniform airflow and gentle drying process through tumbling of the dryer through multiple layers of rotating perforated screen segments design.

After 15 years of usage, customer decided to renew their machines with the same setup. Customer uses the configuration of one KX-4633D (Differential diameter conditioner) and two KX-3030 (Single shaft conditioner) as pre-conditioner, combined with the pellet mill PM-53SA pellet mill and Post conditioner KC-06D for producing high quality shrimp feed. The setup is proven to provide high degree of starch cooking and good water stability to produce high quality shrimp feed.

Carousel technology is a proven technology used for many different industries. Bakery grist can be dried by the combined dryer/cooler, lowering the moisture from 14% down to 10% at the outlet. IDAH considers all of your process requirements, moisture uniformity, efficient energy transfer, easy operation, and minimal down-time to select the suitable Carousel Dryer for your industry.

This well-known feed company in Thailand has 2 factorys both in Saraburi and Phetchaburi. These 2 factories inlude 6 floating fish feed lines, 4 shrimp feed lines, 5 poultry feed lines and 1 pet food line.

In the first quarter of 2021, our customer has started building this factory, intended for producing 5 tons floating fish feed every hour. We are proud to be a part of this project by providing building design, machinery, and technical guidance with the help of our local representative.

Another new innovation from IDAH. We are introducing the new ZPT85A Twin-screw extruder. This extruder is intended for pet food production in Thailand. This extruder is designed using stainless steel barrel with a self-cleaning intermeshing screw design. It is our honor to be part of this Company's development.

Carousel Dryer for Cooling Toasted Soybean Application

Model: EP-218 Machine: Single screw extruder Motor: 400HP Screw size: 218 mm Capacity: 8~10 TPH floating feed (at 3.0 mm plate die size) What separates our EP-218 single screw extruder from the other: 1. Automatic bearing lubrication system, with interlock to the main motor. Ensures bearing is lubricated throughout the operation 2. Loss-in-weight live bin for precise addition of steam and water in the pre-conditioner and extruder barrel. 3. The implementation of the latest venturi technology to provide the most suitable pressure needed in the extruder outlet.

The new CDX-series horizontal dryer from IDAH. This dryer is designed with separate drying temperature zones. Each temperature zone is independently controlled for high efficient drying. With unique airflow from the top and from the bottom, provides uniform drying throughout all material layers.

At the beginning of 2020, we are successful commissioning again in Indonesia, with Best wishes for a happy New Year. Thanks to the feature of longer retention time at high temperature provided by Post conditioner KC-05A, our Pellet mill PM-53F is capable of producing high-quality shrimp feed, with higher water stability.

This customer in India started to purchase our shrimp feed production line back in 2015, with the initial investment in 2 production lines. In 7 years, they have purchased additional 8 production lines, which are divided into 5 production towers in two manufacturing locations, estimated annual production of 180,000 tons. Their shrimp feed size ranges from 1.0 – 2.0 mm size.

Our customer is a well-known instant noodle manufacturer in South Korea. The customer bought our co-rotating twin-screw extruder (Model EP-50D) for producing slice-type Textured Vegetable Protein (TVP). This customer is planning to do some researches on the production method of traditional TVP and also the High Moisture Meat Analogue (HMMA) in the future.

Our client is a globally well-known company for animal nutrition and aquaculture feed, employing approximately 7,500 people in more than 30 countries' branch offices. Four new modern shrimp lines were purchased from IDAH in 2016.

One turnkey project for sinking fish feed plant in Saudi Arabia. Our client is one of the big in-land aquaculture operations in the world. We are proud to contribute to the progress of the aquaculture industry in Saudi Arabia. Our client purchased a turnkey extrusion line for producing 5 TPH sinking feed. All the steel structures, machinery, and control system are provided from Taiwan.