Extrusion
IDAH Extrusion - Since 1980s
IDAH extruder history started in the 1980s. We begin our extrusion
technology by designing and manufacturing the single screw extruder to
produce floating and sinking fish feeds. At that moment, IDAH extruder
was the only professional made-in-Asia aqua feed extruder for the Asia
market. This progress rapidly opened the market, and IDAH extruders
became very popular in Asia countries.
IDAH extruder EP-120 used in 1980s
IDAH Innovation Center for Food and Feed
As time evolved, the IDAH extruder begins to expand its capabilities
into other applications. In 1995, IDAH developed a co-rotating
twin-screw extruder, a food-grade 55mm screw diameter model, for
extruded food and pet food products. A year later, to increase the
meat-alternative market know-how, we established the IDAH extrusion
research center dedicated to textured-vegetable-protein (TVP)
research. In 2015, the extrusion research center expanded to what we
knew now as the IDAH Innovation Center.
Patented ContraTwin Extruder
After gaining much twin-screw extrusion experience in making food, IDAH
proposed a novel twin-screw extrusion solution for considering the
benefits of producing premium pet food and aqua feed, later as we call
the technology: ContraTwin. Later on, we acquired the patent for
ContraTwin screw extrusion in the US, Taiwan, and China.
Extruder for High-Quality Cooking
The screw design can uniformly pressurize the raw material to generate
uniform expansion to develop a crunchy texture in pet food. The friction
of the screw and liner inside the barrel can perform high-temperature
short time cooking for the grains material.
Maintenance and Repair
We understand that maintenance is also one of the substantial aspects of
choosing a machine. IDAH extruders are made from high-quality metal with
an advanced manufacturing process to ensure the durability of the
extruder. Continuous lubrication of the bearing house and gearbox are
direct-linked to the main power as a safety precaution. The lubrication
system minimizes the downtime caused by the gearbox and bearing house
failure.
Our Value
The value we bring to our customers maintains our position in the feed
and food machinery market. Apart from marketing many extruders
worldwide, our IDAH Innovation Center, which focused on research for
extruded food, extruded aqua feed, and pet food, can give us more
insights into the technology and discover more products and formulation
potential. In this research center, we can experience the problems that
our customers are experiencing during production, which also helps us
continuously improve our extrusion technology.
"The pellets produced by DCU have a better surface appearance,
darker color, and higher sinking rate."
Controls the density of sinking aquafeed
The Density Control Unit is additional device for extruder line
production for producing sinking feed, slow-sinking feed and
density-controlled extrusion product.
DCU comprised of airtight knife housing and airlock. The knife housing
is paired with the airtight plate die to form closed environment. The
airlock is fixed with a clamp to the knife housing.
The controlled pressure is able to:
-
Control the water boiling point, ensure less flash-off, prevent
expansion, and increase pellet density.
-
Increase density of extruded pellets, increase feeding rate, thus
increase the capacity.
Features
- Airtight design, no air leak
- Easy pressure control, stable density
- Pneumatic valve design, easy airlock disassembly
- Equipped wih safety valve
- Stainless steel for surface in contact with material
Benefits
- Increase capacity for sink feed production more than 15%
- Lower moisture in outlet 2-3%, lower the need of drying
- Smoother pellet surface
- Eliminate the need of oil to control density
- Slow and fast sinking made possible
- Customizable for different types of extruder